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Piston Ring Failures - becoming more frequent?

Discussion in 'Locomotive Engineering M.I.C' started by Sheff, Mar 27, 2012.

  1. Sheff

    Sheff Resident of Nat Pres

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    I've getting the impression that piston ring failures on main line tours are becoming rather too frequent of late. A couple of recent ones IIRC are Cromwell at Cleethorpes and a Black 5 down south last week, and I think there have been others this year.

    Seems to be more than just coincidence? Could there be have been a change in oil or ring materials now in use? Any tribologists out there?

    All thoughts and further examples welcomed ............
     
  2. class8mikado

    class8mikado Part of the furniture

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    Good one Sheff, Pistons/ rings on the larger standards had a reputation for being none too clever and perhaps this is still the case
     
  3. 242A1

    242A1 Well-Known Member

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    It could be down to a change in oil spec. or a variation in material used for the rings. However it could just be down to the current design and method of lubrication. It may well be time well spent redesigning the valve heads etc. to give improved reliability and service life in conjunction with attention to the lube system.
     
  4. twr12

    twr12 Well-Known Member

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    Or it could just be that the internet means that everyone, knows everything, immediately it happens?
     
  5. twr12

    twr12 Well-Known Member

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    Unless a valve head actually broke, broken valve rings don't ususally do much damage - they just get smashed up and end up in the drain cocks!
     
  6. Sheff

    Sheff Resident of Nat Pres

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    I thought the failures were actually Piston rings as opposed to Piston Valve rings?
     
  7. Steve

    Steve Resident of Nat Pres Friend

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    I'd be interested to know if people make their own or buy them in, these days? I generally make them because of cost and I know of a couple of other railways that do.
     
  8. 3855

    3855 Member

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    I the past i've bought them from Precision Products in Chesterfield and never had any trouble with them. The lads at Ribble have just made a set for Bagnall 2680. Incidently the last set of piston rings i bought were about £150 per ring. The cost of the ring pattern plus material for 4 rings worked out at £200 in total so if you have the time and ability to make your own then a significant saving can be made.
     
  9. Steve

    Steve Resident of Nat Pres Friend

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    I've not had any problem with rings that I've bought, except the price. Just made some for a steam brake @ £28 for the billet which compared favourably with the £105/ring quoted elsewhere. Enough material left for another couple of rings if we need them.
     
  10. L&NWR

    L&NWR New Member

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    Hope to be talking toa British Aerospace tribolohist soon. Would be pleased to hear of specific issues people are concerned about re lubrication systems and their design.
     

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